Powder Coating
Industrial paint shop with a solution for every project
Two automatic coating lines. We paint aluminum, steel and stainless steel up to the length of 9.5 m, the height of 2.4 m, the width of 1.2 m, and up to the weight of 2500 kg.
Automatic line 1
Efficient coating of large volumesOur modern powder coating plant is equipped with two automatic lines that ensure fast, efficient and precise coating of products in both small and large series.
Automatic line 1 is designed for efficient coating of large volumes of parts up to 3 m in length, 2.4 m in height, 0.7 m in width and a weight of 280 kg per hanger. Thanks to its high speed and capacity it can coat large quantities of parts at once, which significantly shortens production time and ensures smooth deliveries for industrial customers.
The key to a long service life of the surface is the five-stage chemical pretreatment of aluminum (degreasing with deoxidation, rinsing with water and demineralised water, Ti passivation), which ensures maximum paint adhesion and corrosion protection. Automatic powder application is complemented by two manual workstations for pre-spraying and finishing of details and more complex shapes.
The line offers the full spectrum of RAL shades and is certified for the application of Livingsurfaces special paints.
Automatic line 2
One of the largest paint lines in the Czech RepublicAutomatic line 2 allows powder coating of aluminum, steel and stainless steel up to 9.5 m in length, 2.4 m in height, 1.2 m in width and a weight of 2500 kg. It is designed as a multi-chamber solution where pretreatment, drying, powder application and curing are independent and individually adjustable. This ensures great flexibility and sufficient capacity for further projects.
For special projects we provide multi-layer coating including bonding between individual layers in a separate room with a controlled environment, and wet coating in a 4 × 3 × 2 m booth if required. We test the quality of the applied paint in our own laboratory; for comprehensive testing we use an accredited laboratory.
Our processes are set according to the highest Qualicoat and GSB standards. Our operation has been audited by Alstom, Knorr-Bremse and Faiveley, and our projects are approved by customers such as Siemens, Stadler, Thermo King and Bombardier. Both lines are certified for the application of Livingsurfaces special paints.
Why cooperate with ŠUSTR Lakovna?
Available technology
(effective and flexible operation)
The paint shop has a multi-chamber design where individual technological steps, such as pretreatment, drying, powder application, and firing, are independent and individually adjustable.
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Experience
and expertise
Our desire to improve and upgrade according to the needs of our customers leads to the gradual refreshing of individual technologies.
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The diversity
of our projects
Experience with large global projects but also aids in small orders for craftsmen. We can paint anything from small simple parts, to large gates to your house, to sizable complex parts for the train industry.
More informationNo, our technology allows us to paint sizeable and heavy parts, but we are capable of painting smaller products or large number series of smaller products while optimally using our capacity. We currently paint products from 0.5 kg up to 2.3 tons.
Every material has a specific process to achieve an optimal surface before painting. We prepare the aluminum either mechanically or chemically, steel mechanically or chemically, where the chemical process has a different formula for each material and happens in a different chamber. For specific projects with requests for extreme anticorrosive resistance, we implement mechanical and chemical pretreatment. We only use mechanical pretreatment for stainless steel parts.
Our paint shop is certified according to ISO 9001 and all technological processes are set according to the Qualicoat standard.
We use a whole spectrum of pains and suppliers based on our customers' desires. We ensure special shades in RAL. Most applications are currently from paint suppliers: Akzonobel, IGP, Aksalta, and Tiger.
The multi-layer coating ensures higher anticorrosive resistance (iron - 480 hours in a neutral salt chamber, aluminum - 1500 hours in an acidic salt chamber).
Laser cutting and CNC bending
We offer our customers the synergy of these machines and our powder coating plant.
Laser cutting of sheet metal - 6kW fiber laser, table size 4 x 2 m, max. material thickness 25 mm (steel), 15 mm (stainless steel) and 12 mm (aluminum)
CNC bending of sheet metal - maximum bending length 4 m with 10 axes, programming with 3D visualisation
Our paint shop’s application
LOOK THROUGH OUR RESULTS
Establishment
- Podlažice 136, 538 51, Okres Chrudim
Billing address:
- Zbyněk Šustr s.r.o. | Podlažice 136, 538 51 Chrast
- IN 28784278 | TIN CZ28784278
Demands
- info@sustrgroup.com | +420 777 308 776 (and international trade)
